Wednesday, 26 April 2017

Creating Gamuza, the Zanpukuto


If you want a fully functional Gamuza, short of it being able to sever limbs off, paper mache is the material to use for this project. 
My material choice was a last resort though, since my efforts in attempting to mold the grip from clay ended up in a complete and total disaster, aesthetically and functionally. 
Thinking back now, it was probably for the best; my zapukuto was light and I didn't have to be as careful about handling it as I was with my Arrancar mask.
Word of advice, you may want to make an additional velcro attachment from black material to latch your sword onto your costume's belt in order for the zanpukuto to hang at the side of your thigh instead of under your arm. Something I should have done because the hilt did tend to get in my way during the Fantasy Fayre 2017.

How to Craft Nel tu's Zanpukuto, Gamuza

The first thing you'll need is do is map out Gamuza's size dimensions before getting started. I got most its dimensions from a store online that sells the real deal, and guessed the rest based on what made the most sense to those dimensions. These are the measurements I used:

  • Overall Length: 102 cm
  • Blade Length: 68 cm
  • Blade Width: 3 cm
  • Blade Thickness: 4 mm
  • Hilt Length: 28 cm
  • Guard Length: 9 cm

Materials required:

  • Newspaper
  • Thick Cardboard
  • Pritt Glue
  • Dala Craft Paint (Black, White, Yellow, Blue)
  • Deco-Varnish Heat Resistant
  • Paint Brushes
  • Flour Paste with a few drops of Dish Washing Liquid
  • Paint Palette

Building The Bones.

Once you have your dimensions down, you can start sketching out the different parts of the zanpukuto onto your cardboard to create the skeleton around which you will shape Gamuza.

Compiled Gamuza Cardboard Skeleton


Step 1: The Blade

Wood cut out of
zanpukuto blades
I was actually quite fortunate to have my friend, who isn't afraid to risk losing some fingers, saw out Gamuza's blade from an old kiddies blackboard for me. But, I did make a cardboard version of the blade, just in case the blade would be to heavy for the hilt to hold up.
Blade Cardboard Cut Outs


Cut out two 68 cm x 3 cm, slight curved, blade pieces out of cardboard.
Remove of 1 centimeter along the entire outer edge on one of your blade pieces. Then, cut that piece longitudinally, down the middle, in half.








Glue the half pieces onto both sides of your other blade piece. This should define the sharp edge of the blade and give it a little more thickness.


Step 2: The Sheath

Sheath pieces: Full pieces
and Hollow pieces

Cut out five 70 cm x 5 cm, slightly curved pieces from your cardboard. Trace your blade into the middle of three of these cardboard pieces a cut them out, keep the outer pieces.
Stick hollow pieces together




Glue the Hollow pieces together so you end up with one thick Hollow sheath piece







Glue the Hollow pieces along the edges of your 2 remaining Full pieces, then stick the extra blade cut outs in the center of both sides of your Full pieces to complete your sheath skeleton.











Step 3: The Hilt


Cut out two 28 cm x 4 cm cardboard pieces, remember to add 3 cm x 3 cm centered extension on top of these pieces. This extension is important in that it will join your blade and guard to your hilt.
Cut out two 28 cm x 3 cm cardboard pieces.

Cut out two 28 cm x 2 cm cardboard pieces.

Glue the 28 cm x 2 cm in centers of your two 28 cm x 3 cm pieces and then glue these pieces in the center on both sides of your 28 cm x 4 cm pieces.


Glue your two 28 cm x 4 cm together. Do not stick the 3 cm x 3 cm extension to each other.

Step 4: The Guard


Like the Zanpukuto of the soul reapers, Arrancar zanpukuto are entirely unique to each arrancar, so this will be an important stage for you to get right if nothing else.
Nel tu's guard is shaped like two inter-locking mirror images of the letter D to me and I used that as a guideline to sketch and cut out four 9 cm x 5 cm cardboard pieces.

Cut a 3 cm slit in the center of all  four pieces and then hollow out two pieces into the mirror image D's.

Glue these hollowed pieces into the Full pieces and then glue the Full pieces together.



Putting Flesh to Bone: Shaping Gamuza

Now comes the messy bit, and fun if you inclined towards it. I, personally, find I have little patience for paper mache; sticking small bits of paper to something one by one frustrates me to no end. But I had to admit to myself that the end result was worth all that mental pain.

Step 5


Using the your flour paste as glue, cover the hilt, blade, guard and sheath with newspaper until it has a rounder shape.
Remember to define the pommel at the end of your hilt, the mirror image D's on both sides of your guard and about 1 cm of the entrance of your sheath by making them slightly more thicker then the rest of the area.
Leave to dry.

To create the woven detail on the hilt, fold a few pieces of newspaper into zigzags and stick them onto both sides of your hilt. Squish the middle of each zigzag together and leave to dry.



Step 6


Once your Zanpukuto parts have dried, use flour paste with a thicker consistency to coat your hilt, guard, blade and sheathe.

You may need to leave this dry before adding the detailing of Gamuza, such as the outer edging of the Guard, the woven work and pommel of the hilt, and along the top entrance of your sheathe, with your flour paste.

Leave to dry, more importantly, leave to dry in a safe place. The dishwasher addition in the flour paste may protect your project from bugs, but will not prevent your dog from using your Zanpukuto parts as a chew toy. RIP my former guard piece; your loss still brings a tear of frustration to mine eye.

Compile your Zanpukuto once it has dried, you may need to use super glue for this step if you have some lying around.

Repair any cracks or damage and add any additional detailing with your flour paste.

Painting the Skin

I decided it would be best if I bought only the primary colours (red, yellow, blue) along with black and white to save myself some money; whatever additional colours I would need I could get by mixing two or more five colours together.

Step 7


Mix black and white paint onto to a paint palette, if you have one, or an old saucer. You need to add very little black and a whole lot of white to get a silvery colour.
Once you have the colour you want, paint the entire Zanpukuto silver as well as the top entry part of your sheath.
Leave to dry

Add a bit more white to the paint mix and paint the sharp edges of your blade a lighter silver.

If you wanted to, you can add a bit more black to the paint mix to better define the detailing on your guard, pommel, and the piece connecting your hilt and guard to your blade.

Leave to Dry


Mix your yellow and blue paint together to make green. You will need to use more yellow and a bit of blue in this case to get Gamuza's yucky Avocado Green colour.

Paint your sheathe and the woven detail on your hilt.

Leave to dry.

Add two coats of varnish and leave to dry to complete your Gamuza.


Thursday, 13 April 2017

Creating the Complete Nel tu Arrancar Mask

Nel tu and Harribel at the Fantasy Fayre 2017
Photograph taken by
JC Photo
Crafting the Arrancar Mask for my Nelliel tu Odelschwank cosplay from clay was a purely aesthetic choice. 
The end results I found on YouTube for the paper mache version looked horrendous to me, and I wanted Nel's mask to look as if it fell right out of the Bleach anime; fragile enough to crack and possibly, break under the blow of a Zanpukuto without detracting from its fearsome appearance. 

A Hollow is not a Hollow without its signature mask, so it is important that you get this aspect of your costume just right if nothing else. If you are worried that you may not be skilled with molding clay, try it out first using pieces kiddies play dough or opt in for the paper mache version. I knew I was at least halfway decent with molding it since my niece and nephew seem to love whatever I create from their play dough.

Word of advice though, your mask, once hardened, will be relatively heavy. Do not choose to make it from clay if you cannot handle some weight on your head for a few a hours; and ONLY a few hours.

How to Craft Nel tu's Arrancar Mask

Before running off to buy your crafting material for this project, you will have decide which type of clay that you would like to use, Air Hardening Modelling Clay or Oven Bake Modelling Clay (Polymer Clay). I chose the Air Hardening option because 1) I didn't want to risk burning my house down, and 2) I would not be able correct any possible mistakes, mishaps or cracks on the mask while it bakes.
Once you decided which is better for your skill and time frame (air hardening will take longer) you can get started.

Materials Required:

  • Dala Craft Paint: White and Black.
  • Dala 577 Flat Pure Bristle Paint Brushes.
  • Dala Deco-Varnish: Heat Resistant 
  • x2 Jovi Air-Hard Modelling Clay - White 1kg
  • A Large Bowl
  • Plastic Bag
  • A Steak Knife or Clay Modelling Tools
  • Newspaper
  • Flour paste and dish-washing liquid.
  • Fabric Elastic Band
If you need a budget breakdown of and the store that sells some of these materials, please check out my blog post Cosplaying Nelliel tu Odelschwanck. You might also need to keep a picture of Nel tu close by to determine if you're sticking to the general shape and dimension of her mask throughout this process.


Step 1

Make sure the bowl you're using can fit around your head, and place it inside the plastic bag. This will prevent the clay from sticking to your bowl while it dries.
Open the first packet of clay and flatten it around the outside of the bowl. Molding the clay will end up making your hands white, this however, can be cleaned off easily with just soap and water.
Using the tip of your steak knife, carve away extra clay to shape the outer edges of mask.
Shape the snout and upper jaw.





Step 2





Carve out the eyes, nostrils and eight teeth. Try not to carve to deeply into the eyes because the thinner layer is liable to crack and break away when it dries.
Work quickly, but carefully during this stage because your clay will start to dry if left to stand.
Brush the pads of your thumbs across the area of the mask to smooth away any cuts, bumps or cracks.
Cut openings or slits into the edge of your mask's 'cheekbones' for the fabric elastic band.





Step 3

Open your second packet of clay and divide it equally in two. Keep the one piece in its packaging and not exposed to the open air.
Roll the clay piece into the shape of Nel's horn and blend it into and along the edges of your mask face, curving the horn inward.
Take your other piece of clay  and repeat.
Remember not to cover or clog to your elastic's holes with the horns.
Pinch out the horns ridges, these don't have to be shaped perfectly. In fact, I think the less perfect the ridges look the more realistic the horns will appear.
Place to dry for 24 to 48 hours. 
Be sure to check in on your mask every now and then during this time, in case one of your horns happen to fall off.


Step 4




Once your mask is dry enough to move without damaging it, carefully remove the bowl and its plastic covering.
The inside of your mask may still be wet, so turn it over and repair any gaps or cracks around the outer edges and horns.
If you can without damaging your mask, try thinning it by scraping out any access  wet clay, but stay away from the eye areas; they are thin enough.
Leave to dry for another 24 hours.





Step 5

Once it is dried completely, use a paint brush to coat the mask with a thin layer of water.Use this sparingly around the eye area.
This will give fill in any remaining or newly developed cracks and smooth out it appearance.
Leave to dry.



Step 6



If you can, now is the time to make any minor changes to the masks appearance. I ended up sawing a centimeter or so off of the teeth because they were too long.
Coat your entire mask with white paint and leave to dry.
Fill in the mask's eyes and nostrils with black paint and leave to dry.
Carefully, clean up any painting mishaps around the eyes and snout with white paint and leave to dry.
Apply 2 coats of Deco-varnish and leave to dry.






Step 7

Mix a flour paste together and add a few drops of dishwashing liquid. This was a trick I learned in school; the dishwashing liquid will prevent bugs from chewing on your project.
Create a 'cranial cap' on the inside of your mask from the newspaper and paste.
Careful not to block or clog your elastic holes and leave to dry.
Coat the cap in flour paste with a thicker consistency and leave to dry.



Step 8

Coat the 'cranial cap' with white paint and leave to dry.
Apply two coats of Deco-Varnish and leave to dry.



Step 9

Finally, tie your fabric elastic band securely to the mask and rock it at your next cosplay event.

Please share if you've found this blog post helpful. Leave a comment if would you like me to post a How To Tutorial for a paper mache version of Nel tu's Complete Arrancar Mask to find out which of the two (clay or paper) is aesthetically and functionally superior?

Watch out for my next post on how to create Gamuza, Nelliel's Zanpukuto.


Friday, 7 April 2017

Cosplaying Nelliel tu Odelschwanck


Nelliel tu Odelschwanck
Photograph taken by
PeachyDragon.com Photography
 
If you're considering cosplaying an anime or manga character, Nelliel tu Odelschwanck as Espada #3 can be a rare as well as highly popular option, not only among your fellow die hard Bleach fans but among adults and kids who have no idea who or what she is.

A word of advice though, Nelliel's outfit does not breathe, despite being white, so consider cosplaying this character during the cooler months of the year; unless you want to die twice like I did on the 2nd of April attending the Fantasy Fayre 2017 at The Moors Castle. Regardless of that, it didn't stop my best friend, who attended as Tier Harribel, and me from having a blast at the Fayre.

With that in mind, coming across a costume store that sells or rents out her Espada outfit, complete Arrancar Mask, wig and Gamuza, her Zanpukto, will be rare to non-existent in South Africa. Which is sad considering there is a massive anime and manga fanbase hiding within it borders
Online store options will be ideal for acquiring her complete outfit, but you will tear up at what these items cost in Rands, potential shipping costs and duties excluded. So, if you can't afford an approximate budget of R3 000 to R5 000 for an outfit you may just end up wearing once, I suggest making her mask and Zanpukto from scratch; freeing up some much needed funds in order to acquire her outfit if you don't the time or skill to sew the outfit.

The Budget Breakdown


It took me some time to browse around for stores with the cheapest rates to make this costume work. Give yourself 4 to 5 months prep time before your event if you're ordering items from other countries; to factor in any stock, shipping, customs or postage delays. 
We did have a delay with Tier Harribel 's black outfit, where the store we ordered it from had a material shortage and could not ship the outfit in time. This actually led her to make the amazing outfit she wore herself. It would probably be wise to have a Plan B in place incase this happens to you.
This was the cost breakdown to pull off this entire look, as well as the stores I bought them from:

Tier Harribel & Nelliel tu Odelschwanck
at Fantasy Fayre 2017

Teal Wig

Made from 100% heat resistant synthetic fibre hair and bought from Jacenhom2012 on Ebay for R163.15. This seller has free and speedy shipping, as well as a nice discount currently going on this product. 
I did have a hell of time tracking down where this was posted to after it reached South African shores though, and was responsible for a customs fee of R109.51.

Nelliel tu Odelschwanck Espada Outfit

Consists of jacket, pants and belt bought from Cosplaymiu.com for $80 and additional $16. 90 for shipping; which equated to a total R1 322.55 at the time. This online store has speedy delivery and couriers to your door. They have a amazing variety of anime, gaming and superhero costumes and merchandise and now, thankfully, have added a South African version to their website, so you don't need a currency converter while browsing it.

Knee Length Black Socks

Bought at Woolworths for R65. You could probably get these socks cheaper anywhere else, but when I saw this pair hanging from the shelf I immediately developed a close relationship with them and will cleave to them for the remaining days of my life.

White Gloves

Bought at China Mall for R20.

White Sandles

This was one of the hardest buys. I spent a half hour in store debating whether I really wanted to spend R59.99 (sale price) on a pair of the ugliest shoes I've ever seen in my life at Ackermans. But, they were the closest thing to what I was looking for.

Gamuza and Arrancar Mask

I decided to make Nel's zanpukto and mask, rather than spending approximately R1500 buying both items. My cart for Takealot.com consisted of the following:

  • Dala Craft Paint for R17 each (white x2, black, red, blue and yellow).
  • Dala Round Well Palette for R12.
  • Dala 577 Flat Pure Bristle Paint - Set of 6 Brushes for R39.
  • Dala Deco-Varnish Heat Resistant for R69.
  • Jovi Air-Hard Modelling Clay - White 1kg x2 for R69 each.

In total this Nelliel's cosplay costume cost me a total of R2 100.20 across three months, R399.80 less that what I initially budgeted when I embarked this project.

Feel free to comment or share if you have found this blog helpful or may have found a few South African stores or tailors you would want me to look into using for my next cosplay event. 

Stay tuned for my next blog post that will detail step by step instructions on how I created Nelliel's Arrancar Mask.

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